Rust stains on tarmac can look far worse than they actually are. A single garden chair leg, a metal table left out over winter, a wheelbarrow, a skip sitting on the drive for a few days, or even a trailer hitch can leave behind deep orange marks that seem fused into the surface. Many homeowners assume the tarmac is permanently damaged or that the stain has “burnt in.”
Fortunately, that’s rarely true.
Rust can be removed safely and effectively—without harming the tarmac—as long as the correct chemistry and method are used.
At Benz Softwash, we treat rust on domestic driveways, commercial yards, and building sites using Rust Cleanze, our non-acid, biodegradable rust remover designed for delicate or porous surfaces such as sandstone, limestone, concrete, render, and importantly, tarmac. The product targets iron itself, not the surrounding material, which makes it ideal for situations where acidic removers would cause damage.
This article explains the process we use in the field, step by step.
Why acidic removers are a problem on tarmac
Tarmac might be tough under tyres, but it’s surprisingly sensitive to strong acids.
Acidic rust removers can soften the bitumen binder, dull the surface, or even cause light surface breakdown.
This is why Rust Cleanze—non-acid and biodegradable—is the safer option.
Its chemistry reacts with iron deposits only, leaving the tarmac intact.
Step 1: Prepare the surface
Before applying any product, clean the area.
Sweep away loose earth, leaves, gravel, or debris.
If the rust was caused by:
-
a skip that sat on the driveway,
-
garden furniture left in one spot too long,
-
a barbecue,
-
or metal containers or tools stored on tarmac,
you may find fine rust dust or flakes around the stain. Clear all of this away so Rust Cleanze can reach the iron that has bonded to the surface.
Dry, debris-free tarmac gives the best result.
Step 2: Apply Rust Cleanze neat
Rust Cleanze should be applied undiluted for tarmac.
Brush it directly onto the affected area, ensuring the stain is fully saturated.
Tarmac contains small pores and texture, so apply enough product to reach slightly below the surface. If the weather is warm and the product begins to dry, top it up to keep it moist.
Step 3: Watch for the purple reaction
As the chemistry gets to work, the stain will begin turning purple.
This is a visual confirmation that Rust Cleanze is bonding with and breaking down the iron.
Allow 2–3 minutes for the first cycle.
Step 4: Gentle agitation
Once the purple reaction develops, gently brush the area to encourage penetration.
There’s no need for heavy scrubbing—tarmac’s texture means light agitation is enough to help the product contact all the uneven points where rust particles lodge.
Step 5: Rinse slowly and thoroughly
Rinse with a hose or a low-pressure washer.
The key is thorough, patient rinsing, not high pressure.
You want the dissolved iron to lift and wash away, not blast around the surface.
A steady, even rinse always produces a cleaner finish.
Step 6: Repeat if needed
Some rust—especially from heavy metal items like skips, steel table legs, old machinery, or large plant pots—may require multiple cycles.
Apply Rust Cleanze again, allow it to react, agitate lightly, and rinse.
You can repeat this safely as long as total dwell time stays under 10 minutes.
Step 7: Final rinse
Flush the area thoroughly to remove any remaining product or residue.
Once rinsed, the tarmac should be clear of rust without bleaching or surface damage.
What about a faint shadow afterwards? (The part most people worry about)
After the main rust has been removed, it is very common to see a slight residual shadow in the tarmac. This is not “remaining rust” — it’s simply the natural weathering pattern of the tarmac reappearing as the surface dries.
Tarmac is not a uniform material. It has darker and lighter patches depending on age, UV exposure, and foot/vehicle traffic. When rust is removed, the newly cleaned area is often slightly lighter because it has been freshly treated and rinsed.
This residual shadow absolutely fades on its own over the following days and weeks.
Rain, sunlight, and natural oils in the tarmac all play a part in blending the surface back together. In the field we routinely see the patch disappear entirely without any additional work.
The key message for customers:
A faint shadow is normal and temporary — not a sign the product hasn’t worked.
Safety reminders
-
Rust Cleanze is biodegradable and non-acid, but still pre-drench and re-rinse nearby plants.
-
Wear gloves and eye protection.
-
Avoid applying in strong, direct sunshine where evaporation is rapid.
In summary
Removing rust stains from tarmac is straightforward when you use the right approach:
-
Avoid acidic removers—they can damage tarmac
-
Use Rust Cleanze neat
-
Allow the purple reaction to develop
-
Brush lightly
-
Rinse slowly and thoroughly
-
Repeat as needed, especially for stains caused by skips or metal furniture
-
Finish with a final flush
Watch the full process in this video below :
We hope this information is helpful and sincerely wish you great success in your soft washing business,
Team Benz
Click here to get more practical soft washing how-to tips
How to find answers to most soft washing questions: Simply enter a relevant "keyword" or short phrase – e.g. keyword for the above link = "how to" – into our in-site Search Engine (magnifying glass icon on the main menu).
Click here to download our Product Documentation Pack (includes Application & Dilution guides, SDS, PDS, RAMS, PPE & Mask info, COSSH, sample Contract and more)
Order Benz Softwash chemicals & equipment online or by phone:
GB (England, Scotland, Wales)
Phone: 0800 70 74 222
Online: www.benzsoftwash.co.uk
Ireland and other countries
Phone: 00353 214 622 978
Online: www.benzsoftwash.com
Lines open Monday - Friday, 9am – 5pm
Please note: The above numbers are for orders only (click here for tech support)
PS: Click here to set up your "Clean & Maintain" programme. After completing an initial soft wash treatment, put your customer on a "Clean & Maintain" ongoing maintenance programme. Your customers will enjoy a permanently clean property and you will enjoy a steady stream of repeat business.
This is clearly a win-win arrangement for you and your customers.

Leave a comment